Intelligence ● Insight ● Improvement

Process Performance Improvement
  •  
    • Advanced Process Control Specialist
     
    • Process Control Optimization
     
    • Process Performance Monitoring
      Batch Optimal Control and Production Planning
      Integrated Sequence Automation Expert System
      Energy Network Optimization
      Process Engineering Support
Process Modeling Innovation Practices
  •   Polyolefins : HDPE/LLDPE, LDPE, PP
     
    • Polyesters : PET, PBT
     
    • Polyamides : Nylons 6, Nylon6-6, Nylon 9-T
      Elastomers : EPR, EPDM, SBR, NBR, polybutadiene
      Others : Polycarbonates, PVC, PVAC, polysilicones, PS, SAN, emulsion polymers,
        polyacrylates, polylactic acid, polyols (PEO/PPO)
     
    • Refinery and Petrochemicals
    Industrial Big Data Analytics
    •   Smart Sensor for Predictive Failure
       
      • Predictive / Prescriptive Analytics
       
      • Machine Learning (Non-linear Logistic Regression Model)
       
      • Intelligent Operation Dashboard
    Operator Round Mobility Solutions
    •   Plant Mobile Data Management and Decision Support System
        Turn Field Data into Digital to support Industrial Big Data Analytics

 

WHO IS i APC?

 
i APC Consulting Company Limited, is one of the most experienced Non-Linear Advanced Process Control (APC) consulting firms in the world. Focusing on Specialty chemicals, Polymers, Cement, and Power Process Specialist. i APC have 5 process consultants currently located in USA, China, South East Asia and soon to be Middle East. Our engineers have approximately 200 combined man-years experience in the APC business. i APC consultants are innovators and leaders and are patent holders of Non-linear APC technologies
 
i APC is focused on delivering high quality solutions that meet the customer’s safety, economic, technical and environmental metrics.
 
Solutions are specifically designed to generate significant economic and operability improvements to their processes,
 
i APC provides sustained benefits throughout the life of the application.
i APC is focused on delivering high value across value chain in specialty chemical and polymer industries through advanced modeling via the following area.
         
  o Process Performance Improvement o Industrial Big Data Analytics
  o Process Modeling Innovation Practices o Operator Round Mobility Solution

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i APC 3i Solutions & Applications

i APC is a technology independent consulting company, with substantial
  experience in most commercially available control technologies including:
  Aspen Technology
    O Manufacturing Suite : Non-linear controller, DMC3, Aspen Process Sequencer
    O Aspen Statistical Analyser : AspenIQ Powertools for Polymers Inferential
    O Engineering Suite : OLC and Polymer Modeling
  Honeywell's ProfitSuite : Profit Controller
  Rockwell Pavilion Technology's APC Suite : Process Perfecter,
    RSlogix and Sequential Function Codes  
  Yokogawa’s APC Suite : SMOC and Exapilot Sequencer
i APC is a technology independent APC service provider with insight experience
  in alternative APC software technologies with more attractive ROI including :
  BYT Technology
    O Model Predictive Control and Advanced PID : ICE Technology
    O Process Performance Monitoring : SPC and Alarms
  InfoTrol Technology
    O Model Predictive Control : HIECON-I MPC
    O Batch Optimal Control : HPBC Batch MPC
    O Batch Production Planning : PRDPLAN
    O Process Automation : IPOES Sequencer
    O Energy Network Optimization : ENetOPT
         

Key Differentiate

Experience :

        One of the most experienced Non-Linear Advanced Process Control (APC) consulting firms in the world.
        Deep experience focusing on Polymer process technology with good experience in project successful implementation.
        5 process consultants with approximately 200 combined man-years experience in the Polymer APC business.
        Technology independent APC service provider - no obligation to any specific software company.
        Technical expertise with the major APC software technologies, and the major DCS systems.


Implementation Strategy :

       The maximum benefit are obtained by keeping a solution simple
        Always applied a simplified modeling approach as per
        i APC research i APC focuses on 1st Pass quality to minimize the re-pelletizing
       Technology transfer is always maximized during the project as a top priority.
        i APC is a technology independent and do not sell the next new version.
        Provide objective advice regarding commercially available technologies
        Utilize the software that is most appropriate for each project

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  • Company Strategies

  •  
       Keep customer satisfaction our top priority
       Adjust our services offering to match the customer's needs and ensure value delivery
       Remain a services company providing advanced technology expertise to the industries
       Maintain a technology independent position with respect to the major technology providers allows
         Provide objective advice regarding commercially available technologies
     
      •    Utilize the software that is most appropriate for each project – based on technical, commercial, or client requirements

  • Experience Summary

     
       i APC staffs have implemented advanced multivariable control systems on all major polyolefins and polystyrene licensor technologies - 122 polymers multivariable controller applications to date including refinery and petrochemical
       Customers include: QAPCO, SABIC, Tasnee, Yanpet, Saudi Kayan, LyondellBasell, Sinopec, BP, Samsung, Nova Chemicals, SCG Chemicals and many more
      Polymer processes include:
         Polyethylene (PE) – LD, LL,HD, VLD,
         Polypropylene (PP) – Random, Block, Impact, Terpolymers, Polystyrene – Crystal and Impact.
       Polymer technologies include:
         Polyethylene (PE) – Gas phase, Slurry & Loop, Solution, Tubular LD, Autoclave LD,
         Polypropylene (PP) – Gas phase, Slurry & Loop
       Polymer licensors include:
         Polyethylene (PE) – Unipol(LL/HD), Nissan HD, Ineos, Nova Chemicals, LyondellBasell (Lupotech T/TM, Lupotech G, Hostalen), Mitsui, Enichem LD, Chemie LD, Carbide LD, Mitsubishi LD, DuPont LD.
         Polypropylene (PP) – Novolen , LyondellBasell (Spheripol, Spherizone, Catalloy), Grace PP, Borealis Borstar, Chisso.
       Successful applications have been implemented in the chemical and polymer industries on a variety of production units.
       Professional and consulting services have been provided for plant-wide advanced process control benefit studies, single-unit benefit studies, performance audits, strategic studies, and training courses.

     

POLYMER EXPERIENCES

PROCESS EXPERIENCES

    Refining   Petrochemical
 
Alkylation
Ethylene – Hot Section
 
Fluid Catalytic Cracking
Ethylene – Cold Section
 
Coking
MTBE
 
Crude Distillation
TAME
 
Hydrocracking
Aromatics
 
Hydrotreating
BTX
 
HDS
ETB
 
Isomerization
Butadiene
 
Lubes
Ethylene
 
Reforming
VCM, PTA
 
Visbreaking
Methanol
 
Thermal Cracking
Ammonia
 
Furfurol Extraction
Acetic Acid
 
Hot Oil Circuit    
 
PP Splitter    

 

CONSULTING SERVICES

Our Services

 
i APC is focused on delivering high quality solutions that meet the customer’s safety, economic, technical and environmental metrics.

Solutions are specifically designed to generate significant economic and operability improvements to their processes,

i APC provides sustained benefits throughout the life of the application.
i APC is focused on delivering high value across value chain in specialty chemical and polymer industries through advanced modeling via the following area.

 
Process Performance Improvement
Advanced Process Control Specialist
Process Control Optimization
Process Performance Monitoring

Process Modeling Innovation Practices
Polyolefins / Polyesters / Polyamides
Elastomers/PC/PVC/PS/SAN/PEO/PPO
Refinery and Petrochemicals

Integrated Sequence Operation Expert System
Automated Executable SOP
Early Abnormal Detection
Automated Plant Operation

Industrial Big Data Analytics
Smart Sensor for Predictive Failure
Predictive / Prescriptive Analytics
Machine Learning

Batch Optimal Control & Production Planning
Top Product Quality & Efficiency
Maximum productivity & safety
Simple to modify recipe & sequence

Energy Network Optimization
Balance Energy Production
Optimal Energy Operation
What-if Simulation

Internet of Things
Supporting Industry 4.0
Internet of Things (IOT)
Cloud Computing Solutions

Operator Round Mobility Solutions
Plant Mobile Data Management
Turn Field Data into Digital
Integrated Field Data Analytics