Process Knowledge

I-APC has a wide range of process Knowledge. As form product type based, the licensor based and reactor based, the scopes of our knowledge are covering

As from Product type based	As form licensor based	As for reactor based
Polymers   Polyolefins : HDPE/LDPE, LDPE, PP   Polyesters : PET, PBT   Polyamides : Nylon 6, Nylon6-6, Nylon 9-T   Elastomers : EPR, EPDM, SBR, NBR,                      Polybutadiene   Polyamides : Bioplastics : Polylactic Acid (PLA)   Others : Polycarbonates, PVC, PVAC,                Polysilicones, PS, Polyacrylates,                SAN Emulsion Polymers, Polyols                (PEO/PPO)	Polyethylene (PE)   Unipol (LL/HD)   Nissan HD   Ineos   Nova Chemicals   LyondellBasell (Lupotech T/TM, Lupotech G,   Hostalen)   Mitsui   Enichem LD   Chemie LD   Carbide LD   Mitsubishi LD   Dupont LD	Polyethylene (PE)   Tubular   Autocave   Gas Phase LLDPE   Gas Phase HDPE Z.N   Gas Phase HDPE Cr   Slurry Loop   Slurry CSTR   Solution PE
Specialty Chemicals	Propypropylene (PP)   Novolen   LyondellBasell (Spheripol, Spherizone,   Catalloy)   Grace PP   Borealis Borstar   Chisso	Propypropylene (PP)   Gas Phase PP   Slurry Loop   Slurry CSTR
Air Seperation		Polystyrene (PS)        Gas Phase PS
Natural Gas Distribution

Go to Top

---

Partners

Wherever you are in the field, things are easier….

Understand Specific Requirement

Most operational requirement, process characteristics and control problems. Conventional and latest technologies for continuous and batch reactor and separation control.

Technology Independent

i-APC is a technology-independent consulting firm to select solution for successful deployment in each stage of Digital Transformation roadmap.

Expertise

i-APC is having consultants located in all over the region with approximately 200 combined man-years of experiences in advanced modeling in Polymers and Specialty Chemical.

Experience

i-APC is one of the most highly experienced Non-Linear Advance Process Control (APC) focusing on Specialty Chemicals, Polymers, and Petrochemicals Process Industries.

Pragmatic Solution

i-APC systematically focus on delivering of high-quality pragmatic solutions with specific design to generate significant economic and operability improvements.

Best Practices

i-APC knowledgeable and experienced in wide range of digital solutions to cover both selectively choose batch and continuous with best practices from various software platforms, which can selectively choose the best solution for successful implementation.

Business Flexibility

With flexibility implementation and business supporting scheme, I-APC is able to plan and schedule all the work to meet business requirement worry-free.

Long-Term Business Strategies

Implement best-fit digital solution, maintain peak performance, and visualize key information to meet Client’s Digital Transformation Journey.

Go to Top

---

Team

i-APC is one of the most experienced Non-Linear Advanced Process Control (APC) on Polymers, Specialty Chemicals, Petrochemicals, Oil & Gas, Power Industries. With more than 200 combined man-years experience successfully provided innovative digitalization solutions to meet our client’s long-term strategies in their road maps. The mission is to deliver our insight expertise that enhances precisely, effectively, and profitably the client’s process to their maximum capacity. Sustainable performance delivery is one of the most concern driving stakeholder business success and the results have spoken for themselve. 

The number of new projects including long-term partners and clients located worldwide continue to increase with our strong delivery commitment towards i-APC’s best practice and pragmatic approach.

Most polymer APC users suffer in maintaining system at peak performance after implementation resulting in major benefit loss.

Go to Top

---

Expertise

Partial List of Success Benefit in Nonlinear APC from i-APC Consulting team

• > 2% Production Rate increase in LyondellBasell Tubular EVA
• > 2% Production increase of 500 KTA of largest production Univation PE Gas phase
• 4M USD per year saving in product yield improvement and Production increase in Enichem LDPE tubular
• 1.8 to 6.8% Production increase by polymer grade and 30-50% transition loss reduction in Sabic/DSM Tubular LDPE
• 4.5% Production increase in reaction for Novolen PP Stirred-bed gas phase
• 50% Reactor variability reduction + 2% Production increase in Mitsui Hypol II PP Loop Reactor with GPR
• 30% Reduction in Mitsui CX HDPE in transition time from PA to SE
• 70% Reduction in reactor variability in transition for Spheripol PP Loop Reactor
• > 1.5% Production Rate increase in Autoclave LDPE
• > 1.5% Production increase of 250 KTA of Unipol PE Gas phase with multiple comonomer and catalyst
• 1.5-2.5% % improvement in % O2 recovery with 25-50% standard deviation improvement in all product purity (Liquid and Gas) in multi-production mode ASU unit
• > 90% accuracy of quality soft sensor and reactor available time prediction deployment in VCM unit

Go to Top